I finished rough sanding the boat last week and have moved on to fine sanding. There were a number of things I had to do between the two steps, including replacing 8-10 plugs that had wiggled out, epoxy-filling some of the larger gaps between planks, and applying wood filler to some of the divots and other minor imperfections.
Fine sanding round 1 – 220 grit
I burned up my belt sander while rough sanding, so luckily a professional woodworker neighbor let me borrow his and the difference was pretty significant. I had a Craftsman 18″ with 1100 feet per second speed, he had a Porter Cable 24″ with 1500 fps. I got more done with his in an afternoon that I had the previous week with mine.
I swept the dust off between sounding rounds and used 220 grit on a half sheet sander. I sanded in line with the grain and changed sheets every 3 stations to keep the scuffing and material removal consistent. I figured it’s easier to have a system like that than trying to guess.
The filler is stainable and dries and sands well. I’ll probably need to make pencil marks to simulate grain patterns on some of the larger fills. Hiding my mistakes.
I’ll give it one final look and then apply wood conditioner for staining. I’d like to stain it cherry; on the fence about using gel stain or water based. I can’t use oil based stain because the epoxy and fiberglass won’t stick.
Forward progress!
Building My Albury 19 